SAP Production-Planning


Process description

This app template was built for the SAP ECC Production Planning process. This is an end-to-end process that usually starts with the creation of a production order. Then, the production order is released and its operations are executed. After that, the production confirmation is created and the material movements (Post goods issue for material consumption and Post goods receipt of the finished product) are done. Finally, the production order is moved to 'Technically completed' status and the process ends.

This process includes the following types of Production orders:

The graphic below briefly shows a standard SAP ECC Production Planning process:

Available tags & due dates

The following tags are available by default.

Tag Description
Long-lasting open order Production order items that are actively in 'Released' status for more than the regular time that it should take for that material and plant to process it. That regular time is calculated based on the sum of average time and standard deviation of the release-to-finish throughput time for each combination of material and plant. Orders that are still opened could keep the hold on the raw materials needed for them, besides having other unwanted effects on the overall process. Therefore, it's a good idea to understand why they're still opened and suggest their closure if possible.
Multiple Release statuses Having the 'Release' status repeated multiple times means that there was some sort of reversal of the following statuses and the order went back to 'Released'. This is clearly a rework done to the order and it should be avoided.
Multiple Technically completed statuses Having the 'Technically completed' status repeated multiple times means that there was some sort of reversal of the following statuses and the order went back to 'Technically completed'. This is clearly a rework done to the order and it should be avoided.
Order with change activities Production order items that have their attributes changed. Changes to orders are generally frown upon and they are a good indicator of inefficiencies or activities that do not add any value.
Order with rework required Production order items where production rework is required. This tag applies only to the original orders that were reworked (i.e. Re-work orders are filtered out). All rework activities show inefficiencies in the production process.
Production quantity deficit Production order items where the production order generated less quantity than expected which can be understood as a lack of efficacy. It is worth the effort to understand why this is happening in those cases.
Scrap portion exceeded Production order items which exceeded the portion of scrap estimated for that order. Creating more scrap than estimated means that the consumption of materials during the production process is greater than the standard. It's important to understand their root causes so they can be avoided.
Total order quantity changed after release All changes in quantities done after the release of an order would render all calculations done by the system (e.g. raw materials availability) incorrect. Therefore, these changes could potentially impact the production process as they are bypassing the validations done by SAP during the release of the order.
Zero-quantity confirmations Confirmations done with zero quantity entered do not usually make sense. Therefore, it requires attention to validate that these activities were correctly done or they are actually showing inefficiencies in the process.
Multiple users for same activity A production order item has the same activity executed multiple times by different users.

The following due dates are available by default.

Due date Description
Basic finish date Compares the date the user defines as the finished date for the production order (basic finish date) with the date it actually finished.
Basic start date Compares the date the user defines as the start date for the production order (basic start date) with the date it actually started.
Scheduled finished date This due date compares the date when the system estimates the production order should finish (scheduled finish date, based on predefined production parameters) with the date it actually ended.
Scheduled release date This due date compares the date when the system estimates the production order should be released (scheduled release date, based on predefined production parameters) with the date it actually got released.
Scheduled start date This due date compares the date when the system estimates the production order should start (scheduled start date, based on predefined production parameters) with the date it actually started.

Extraction

System configuration

The SAP ECC Production Planning (PP) module is mandatory.

This app template contains models based on historical information. This information is contained in the following tables:

The tracking of these changes in SAP ECC PP must be configured. Detailed instructions can be found in the section Instructions for enabling History Tracking in SAP ECC Production Planning.

For this app template, the specific fields which need to be enabled in SAP are the following:

CDPOS tracking

Table Fields
AUFK KTEXT
AFKO GAMNG, TERKZ, GLTRP, GSTRP, GLUZP, GSUZP, GASMG, APRIO
AFPO PSMNG, PSAMG, LGORT, DNREL, INSMK
AFVC LTXA1

JCDS tracking of status

Select all desired types of Production orders.

Extraction tool configuration

The data extraction is developed for SAP and is using Theobald Xtract Universal. In general, you should follow the steps as described in Loading Data Using Theobald Xtract Universal (Automation Cloud) to set up data loading using Theobald Xtract Universal. Note: If you are using Automation Suite, make sure to select AUTOMATION SUITE as the DELIVERY option on the documentation page. In addition, select the Automation Suite version you are using to open the appropriate Loading Data Using Theobald Xtract Universal page.

Importing the template extractions

  1. Download the XU_template_extractions.zip file with template extractions for Automation Cloud or the XU_template_extractions_as.zip file with template extractions for Automation Suite.
  2. This file contains the folders destinations, extractions, and sources. Copy the folders from the downloaded zip file to the config folder of Xtract Universal. The location of this folder is [XU_installation_path]/config.
  3. Open Xtract Universal Designer and click on the refresh button to load all extractions.

Configuring the extraction script

  1. Download the extract_theobald.zip file to load data for Automation Cloud or extract_theobald_as.zip to load data for Automation Suite.
  2. This file contains the extract_theobald.ps1 script and the config.json file. Unzip the content on the server where Theobald Xtract Universal is installed.
  3. Configure the variables for the script.

Input data

Input types

The following table provides an overview of the different field types and their default format settings.

Field type Description
boolean true, false, 1, 0
date yyyy-mm-dd
datetime yyyy-mm-dd hh:mm:ss[.ms], where [.ms] is optional
double Decimal separator: . (dot); thousand separator: none
integer Thousand separator: none
text N/A

Input tables & fields

Transactional Data Master Data
AFKO ADCP
AFPO ADRP
AFRU MARC
AFVC MARM
AUFK MBEW
CDHDR T001L
CDPOS T001W
JCDS T001
JEST T003P
MSEG T006A
T156T
T156
TCA02
TCURF
TCURR
TCURX
TGSBT
TJ02T
TKA01
TTZCU
TTZDF
TTZDV
TTZD
TTZR
TTZZ
USR02
USR21

Transactional tables

AFKO

Header input table for Order data.

Field Type Description
MANDT text Client Identifier (Primary Key).
AUFNR text Production order number (Primary Key).
GASMG double Expected scrap quantity
GETRI date Indicates the actual finish date for the order.
GEUZI time Indicates the actual finish time for the order.
FTRMI date Indicates the actual release date for the order.
GSTRP date Indicates the basic start date for the order.
GSUZP time Indicates the basic start time for the order.
GLTRP date Indicates the basic finish date for the order.
GLUZP time Indicates the basic finish time for the order.
AUFPL text Routing number of operations in the order.
GSTRS date Indicates the scheduled start date for the order.
GSUZS time Indicates the scheduled start time for the order.
GLTRS date Indicates the scheduled finish date for the order.
GLUZS time Indicates the scheduled finish time for the order.
FTRMS date Indicates the scheduled release date for the order.
IASMG double Confirmed scrap quantity
RMNGA integer Indicates the number of confirmed rework quantity in the order.

Filtering: This table doesn't have any date field that can be used for filtering purposes. Therefore, it was joined with AUFK table to bring the filter by date when loaded from source.

AFPO

Item input table for Order data.

Field Type Description
MANDT text Client Identifier (Primary Key).
POSNR text Production order item number (Primary Key).
AUFNR text Production order number (Primary Key).
AMEIN text Foreign key identifying the base unit of measure in-house.
GSBER text Foreign key identifying the business area.
UMREN double Denominator to convert into base unit of measure.
WEMNG double Indicates the goods received quantity.
MATNR text Foreign key identifying the material number.
MEINS text Foreign key identifying the base unit of measure.
UMREZ double Numerator to convert into base unit of measure.
OBJNP text Object number for the order item.
DAUTY text Foreign key identifying the order category.
PSMNG double Indicates the production order item quantity.
DAUAT text Foreign key identifying the order type.
PLNUM text Planned production order number.
DWERK text Foreign key identifying the order item's plant.
PSAMG double Indicates the production order item scrap quantity.
LGORT text Foreign key identifying the storage location.

Filtering: This table doesn't have any date field that can be used for filtering purposes. Therefore, it was joined with AUFK table to bring the filter by date when loaded from source.

AFRU

Input table for Order confirmations.

Field Type Description
MANDT text Client Identifier (Primary Key).
RUECK text Completion confirmation number for the operation (Primary Key).
RMZHL text Confirmation counter for the operation (Primary Key).
GMEIN text Foreign key identifying the base unit of measure.
STZHL integer Cancelled confirmation indicator.
LTXA1 text Description for the confirmation.
IEDD date Confirmed date for the operation's execution finish.
ISDD date Confirmed date for the operation's execution start.
ERSDA date Confirmation entry date.
ERZET time Confirmation entry time.
MEINH text Foreign key identifying the unit of measure for the confirmation.
IEDZ time Confirmed time for the operation's execution finish.
ISDZ time Confirmed time for the operation's execution start.
APLZL text General counter for order.
AUFNR text Foreign key identifying the production order number.
AUERU text Partial-final confirmation indicator.
GMNGA double Indicates the quantity confirmed.
STOKZ text Reverse indicator.
AUFPL text Routing number of operations in the order.
XMNGA double Indicates the scrap confirmed.
ERNAM text Name of the person who created the record.

Filtering: This table doesn't have any date field that can be used for filtering purposes. Therefore, it was joined with AUFK table to bring the filter by date when loaded from source.

AFVC

Input table for Operations within an order.

Field Type Description
MANDT text Client Identifier (Primary Key).
APLZL text General counter for order (Primary Key).
AUFPL text Routing number of operations in the order (Primary Key).
OBJNR text Object number for the operation.
LTXA1 text Indicates the operation name.
PLNTY text Foreign key identifying the operation type.

Filtering: This table doesn't have any date field that can be used for filtering purposes. Therefore, it was joined with AFKO table to bring the filter by date when loaded from source.

AUFK

Input table for Order data.

Field Type Description
MANDT text Client Identifier (Primary Key).
AUFNR text Production order number (Primary Key).
BUKRS text Foreign key identifying the company code.
KOKRS text Foreign key identifying the controlling area.
ERDAT date Date on which the record was created.
ERFZEIT time Time on which the record was created.
OBJNR text Object number for the order.
AUTYP text Indicates the order category.
AUART text Indicates the order type.
ERNAM text Name of the person who created the record.

Filtering: Date: ERDAT and AUTYP in ('10', '40').

CDHDR

Header input table for object changes.

Field Type Description
MANDANT text Client Identifier (Primary Key).
CHANGENR text Change record identifier (Primary Key).
OBJECTCLAS text Object class category (Primary Key).
OBJECTID text Object value (Primary Key).
UDATE date Date the change was executed.
UTIME time Time the change was executed.
USERNAME text User who executed the change.

Filtering: Date: UDATE.

CDPOS

Log table for field change events for Work Orders, Operations and Notifications.

Field Type Description
TABKEY text Change table record identifier (Primary Key).
CHNGIND text Identifies the type of change made (insertion, update) (Primary Key).
MANDANT text Client Identifier (Primary Key).
CHANGENR text Change record identifier (Primary Key).
FNAME text Field which was updated (Primary Key).
OBJECTCLAS text Object class category (Primary Key).
OBJECTID text Object value (Primary Key).
TABNAME text Table name where the change was executed (Primary Key).
VALUE_NEW text Value which was updated into the table.
VALUE_OLD text Value which was updated out of the table.

Filtering:

JCDS

Input table containing all status changes for Production orders.

Field Type Description
CHGNR text Change record identifier (Primary Key).
MANDT text Client Identifier (Primary Key).
OBJNR text Object number (Primary Key).
STAT text Status to which the object was updated (Primary Key).
UDATE date Date when the change was executed.
UTIME time Time when the change was executed.
USNAM text Name of the person who executed the change.
INACT text Indicates if the status is active.

Filtering: Date: UDATE and INACT = '' or is null.

JEST

Table that keeps track of all current statuses for an order.

Field Type Description
MANDT text Client Identifier (Primary Key).
OBJNR text Object number (Primary Key).
STAT text Active status of the object (Primary Key).
INACT text Indicates if the status is active.

Filtering:

MSEG

Input table for Material Document Items.

Field Type Description
MANDT text Client Identifier (Primary Key).
ZEILE text Material document item number (Primary Key).
MBLNR text Material document item (Primary Key).
MJAHR text Material Document Year Identifier (Primary Key).
CPUDT_MKPF date Date the accounting document was entered.
CPUTM_MKPF time Time the accounting document was entered.
KZVBR text Indicates the consumption posting.
MATNR text Foreign key identifying the material number.
KZBEW text Movement indicator.
BWART text Foreign key identifying the movement type.
AUFPS text Indicates the order item number.
AUFNR text Indicates the order number.
KZZUG text Receipt indicator.
SOBKZ text Special stock indicator.
USNAM_MKPF text Indicates the user name.

Filtering: Date: CPUDT_MKPF and AUFNR != ''.

Master data tables

ADCP

Input table for Person/Address Assignment (Business Address Services) data.

Field Type Description
ADDRNUMBER text Address Number of the Business (Primary Key).
CLIENT text Client Identifier (Primary Key).
DATE_FROM date Date from which record applies (Primary Key).
NATION text Identifier for international addresses.
PERSNUMBER text Identifier of the person/user (Primary Key).
DATE_TO date Date to which record applies.
DEPARTMENT text Department the user is assigned to.
FUNCTION text Function or role of the user.

Filtering: NATION = '' or NATION = 'I'.

ADRP

Input table for Persons (Business Address Services) data.

Field Type Description
CLIENT text Client Identifier (Primary Key).
DATE_FROM date Date from which record applies (Primary Key).
NATION text Identifier for International Addresses (Primary Key).
PERSNUMBER text Identifier of the person/user (Primary Key).
DATE_TO date Date to which record applies.
NAME_FIRST text Name of the User.
NAME_LAST text Last name of the User.

Filtering: NATION = '' or NATION = 'I'.

MARC

Input table for Plant data for Material data.

Field Type Description
MANDT text Client Identifier (Primary Key).
MATNR text Material Number Identifier (Primary Key).
WERKS text Plant (Primary Key).
KZKUP text Indicator: Material can be co-product.
MARM

Input table for Units of Measure for Material data.

Field Type Description
MANDT text Client Identifier (Primary Key).
MATNR text Material Number Identifier (Primary Key).
MEINH text Alternative Unit of Measure for Stock keeping Unit (Primary Key).
UMREN double Denominator for conversion to base units of measure.
UMREZ double Numerator for Conversion to Base Units of Measure.
MBEW

Input table for Material Valuation data.

Field Type Description
MANDT text Client Identifier (Primary Key).
MATNR text Material Number Identifier (Primary Key).
BWKEY text Valuation Area (Primary Key).
BWTAR text Valuation Type (Primary Key).
VERPR double Moving average price/Periodic unit price.
PEINH double Unit price.
STPRS double Standard price.
T001

Input table for Company Codes data.

Field Type Description
MANDT text Client Identifier (Primary Key).
BUKRS text Company Code (Primary Key).
BUTXT text Identifies the company name.
WAERS text Foreign key identifying the currency key.
T001L

Input table for Storage Locations data.

Field Type Description
MANDT text Client Identifier (Primary Key).
WERKS text Plant (Primary Key).
LGORT text Storage Location (Primary Key).
LGOBE text Description of storage location.
T001W

Input table for Plants/Branches data.

Field Type Description
MANDT text Client Identifier (Primary Key).
WERKS text Plant Code identifier (Primary Key).
NAME1 text Plant name.
BWKEY text Valuation Area.
T003P

Input table for Order Type Descriptions data.

Field Type Description
CLIENT text Client Identifier (Primary Key).
SPRAS text Language Key (Primary Key).
AUART text Order Type (Primary Key).
TXT text Order Type description.

Filtering: SPRAS = var("language").

T006A

Input table for Measurement unit data.

Field Type Description
MANDT text Client Identifier (Primary Key).
SPRAS text Language key identifier (Primary Key).
MSEHI text Measurement unit (Primary Key).
MSEHT text Measurement unit description.

Filtering: SPRAS = var("language").

T156

Input table for Movement Type data.

Field Type Description
MANDT text Client Identifier (Primary Key).
BWART text Movement Type Identifier (Primary Key).
SHKZG text Debit/Credit indicator.
XSTBW text Reversal movement type.
T156T

Input table for Movement Type descriptions data.

Field Type Description
MANDT text Client Identifier (Primary Key).
KZVBR text Consumption Posting (Primary Key).
SPRAS text Language key identifier (Primary Key).
KZBEW text Movement indicator (Primary Key).
BWART text Movement Type Identifier (Primary Key).
KZZUG text Receipt indicator (Primary Key).
SOBKZ text Special stock indicator (Primary Key).
BTEXT text Movement Type description.

Filtering: SPRAS = var("language").

TCA02

Input table for Language-dependent texts for TCA01: Task list types data.

Field Type Description
MANDT text Client Identifier (Primary Key).
SPRAS text Language key identifier (Primary Key).
PLNTY text Task List Type (Primary Key).
TXT text Description of the task list type.

Filtering: SPRAS = var("language").

TCURF

Input table for Conversion Factors data.

Field Type Description
MANDT text Client Identifier (Primary Key).
KURST text Exchange rate type used for the conversion (Primary Key).
FCURR text Original currency (Primary Key).
GDATU date Date in which the record was created (Primary Key).
TCURR text Destination currency of the exchange rate (Primary Key).
FFACT double Ratio for the "From" Currency Units.
TFACT double Ratio for the "To" Currency Units.

Filtering: KURST = var("exchange_rate_type").

TCURR

Input table for Exchange Rates data.

Field Type Description
MANDT text Client Identifier (Primary Key).
KURST text Exchange rate type used for the conversion (Primary Key).
FCURR text Original currency (Primary Key).
TCURR text Destination currency of the exchange rate (Primary Key).
GDATU date Date on which the exchange rate is valid (Primary Key).
UKURS text The absolute exchange rate on the specific date.

Filtering: KURST = var("exchange_rate_type").

TCURX

Input table for Decimal Places in Currencies.

Field Type Description
CURRKEY text Currency identifier (Primary Key).
CURRDEC integer Number of decimal places.
TGSBT

Input table for Business Area Names data.

Field Type Description
GSBER text Business Area (Primary Key).
MANDT text Client Identifier (Primary Key).
SPRAS text Language Key (Primary Key).
GTEXT text Business Area description.

Filtering: SPRAS = var("language").

TJ02T

Input table for System status descriptions data.

Field Type Description
SPRAS text Language Key (Primary Key).
ISTAT text System status (Primary Key).
TXT04 text Individual status of an object (short form).
TXT30 text Object status.

Filtering: SPRAS = var("language").

TKA01

Input table for Controlling area descriptions data.

Field Type Description
MANDT text Client Identifier (Primary Key).
KOKRS text Controlling Area (Primary Key).
BEZEI text Name of the controlling area.
TTZCU

Input table for Customizing time zones.

Field Type Description
CLIENT text Client Identifier (Primary Key).
FLAGACTIVE text Indicates active records.
TZONESYS text Foreign key identifying the system time zone.
TZONEDEF text Foreign key identifying the default time zone for user.

Filtering: FLAGACTIVE = 'X'.

TTZD

Input table for Summer time rules.

Field Type Description
CLIENT text Client Identifier (Primary Key).
DSTRULE text Daylight saving time rule (Primary Key).
FLAGACTIVE text Indicates active records.
DSTDIFF text Indicates the difference between daylight saving time and winter time.

Filtering: FLAGACTIVE = 'X'.

TTZDF

Input table for Summer time rules (fixed annual dates).

Field Type Description
CLIENT text Client Identifier (Primary Key).
DSTRULE text Daylight saving time rule (Primary Key).
YEARACT integer Valid for year (Primary Key).
DATEFROM date Starting date for the daylight saving time.
TIMEFROM time Starting time for the daylight saving time.
DATETO date Ending date for the daylight saving time.
TIMETO time Ending time for the daylight saving time.
TTZDV

Input table for Summer time rules (variable dates).

Field Type Description
CLIENT text Client Identifier (Primary Key).
DSTRULE text Daylight saving time rule (Primary Key).
YEARFROM integer Valid from year (Primary Key).
MONTHFROM text Starting month for the daylight saving time.
WEEKDFROM text Starting day of the week for the daylight saving time.
WEEKDCFROM text Starting weekday in month (occurrence number) for the daylight saving time.
TIMEFROM time Starting time for the daylight saving time.
MONTHTO text Ending month for the daylight saving time.
WEEKDTO text Ending day of the week for the daylight saving time.
WEEKDCTO text Ending weekday in month (occurrence number) for the daylight saving time.
TIMETO time Ending time for the daylight saving time.
TTZR

Input table for Time zone rules.

Field Type Description
CLIENT text Client Identifier (Primary Key).
ZONERULE text Time zone rule (Primary Key).
FLAGACTIVE text Indicates active records.
UTCDIFF text Indicates the difference of time zone from UTC.
UTCSIGN text Indicates the sign of the difference from UTC.

Filtering: FLAGACTIVE = 'X'.

TTZZ

Input table for Time zones.

Field Type Description
CLIENT text Client Identifier (Primary Key).
TZONE text Time zone (Primary Key).
FLAGACTIVE text Indicates active records.
ZONERULE text Indicates the time zone rule.
DSTRULE text Indicates the daylight saving time rule.

Filtering: FLAGACTIVE = 'X'.

USR02

Input table for User type data.

Field Type Description
MANDT text Client Identifier (Primary Key).
BNAME text User key identifier (Primary Key).
TZONE text Time Zone.
USTYP text Classification of the user.
USR21

Input table for User Name/Address Key Assignment data.

Field Type Description
MANDT text Client Identifier (Primary Key).
BNAME text User key identifier (Primary Key).
ADDRNUMBER text Address Number of the Business.
KOSTL text User's cost center.
PERSNUMBER text Identifier of the person/user.

Configuring transformations

Seed files

Automation_estimates_raw

This seed file is used to add automation-related properties to each activity, used for the automation potential dashboard. For more information, see Simulating Automation Potential.

Field Type Description
Activity Text Display name for the activity
Event_cost Double Cost associated with the activity
Event_processing_time Integer Processing time associated with the activity (in milliseconds)

Due_dates_configuration_raw

This seed file is used to define properties for the due dates. For more information, see Due Dates.

Field Type Description
Due_date Text The name of the due date
Due_date_type Text The Due date type
Fixed_costs Boolean An indication whether costs are fixed or time based
Cost Double Fixed costs: The amount of costs. Variable costs: The amount of costs per Time and Time_type
Time Integer A number indicating the amount of time in case of time-based costs
Time_type Text Type of time period for cost calculations. This can be any of the following values: day, hour, minute, second or millisecond

Activity_configuration_raw

This seed file is used to set properties of activities.

Field Type Description
Activity Text Name of the activity
Activity_order Integer How the activities are ordered
Activity_type Text Type of the activity
Automated Boolean Whether the activity is automated or not

User_type_raw

This seed file is used to set properties for domain fixed values of User_type codes.

Field Type Description
User_type Text User type code
User_type_description Text Description of the user type
Automated Boolean Whether the user type is automated or not

Order_status_configuration_raw

This seed file is used to set the relevant statuses for production orders.

Field Type Description
Order_status_code Text The code of the order status
Order_status_description Text Description of the order status
Status_order Integer Defines hierarchy of most relevant statuses

Production Orders can go through multiple statuses at the same time, and some of them may not be useful for a clear analysis of the process. The seed file Order status configuration is used to filter order statuses used in the transformations, break ties when more than one status is active (based on the standard process flow) and add the descriptions of the statuses. Specific logics where created to select only one current status (the 'main' one) for each Production order, using the order predefined. Also, to select the listed statuses in the change-status models. These logics are further explained in the Design Details section. For your reference, all the Order_status_codes and their descriptions to populate this seed file can be found in the TJ02T (System status texts) SAP ECC table.

Note: Please consider not adding status code I0001 as it refers to the creation of either orders or operations. This activities are already being generated based on the transactional information, thus, adding this status will just duplicate them.

Production_order_category_raw

This seed file is used to set descriptions for production order categories.

Field Type Description
Order_category Text The order category
Category_description Text Description of the order category

In SAP, the order category codes and their descriptions are customizable. Production order category is used to set the order categories desired to be present in the transformations. For your reference, all the Order_category_codes and their descriptions to populate this seed file can be found in the DD07T (DD: Texts for Domain Fixed Values (Language-Dependent)) table. This is a big table so it is recommended to filter the table by 'Domain' = AUFTYP' and the Language value desired (e.g. 'E' for english) to bring only the Production order category values.

Dbt variables

Variable Type Description
date_format string Specifies the format variable for converting to date depending on the destination.
language string This variable specifies the system language, set accordingly to the default SAP system language. Default value is E (English).
exchange_rate_type string Defines the exchange rate to be applied on client currency in order to convert it into a single currency. Default value is M.
display_currency string This variable defines the currency to be displayed. Default value is USD.
use_operation_events boolean Determines if the Operation events are to be displayed or not. Default value is 'true'.
jcds_tracking_activated boolean When JCDS table tracking is activated and the variable is enabled, specific models for status-change activities will be created. Default value is 'true'.
production_deficit_percentage integer This variable is needed for setting up the 'Quantity deficit' tag. This should be populated as a percentage that represents the maximum admissible value of the ratio Goods_received_quantity / Order_item_quantity. (e.g. 5 would mean 5%). If there is no threshold for deficit, then set variable to zero (0).

Design specifications

Objects

The following diagram shows all objects that are used for the process.

Process objects

Object Input Data
Material Document Items MSEG
Operations AFVC
Production order Items AFPO, AUFK
Production orders AFPO, AUFK

Activities

Activity Object Description
Post goods issue Material document items Movement of consumption of raw material needed for the Production order.
Post goods receipt Material document items Movement of reception of finished product derived from the Production order.
Reverse goods receipt Material document items Reception reversal of finished products coming from the Production order.
Reverse goods issue Material document items Consumption reversal of raw material needed for the Production order.
Change operation description Operations A change in the description of an operation within the Production order. This activity will only be displayed if the variable 'use_operation_events' is set as 'true'.
Cancel operation confirmation Operations Cancel an operation previously confirmed. This activity will only be displayed if the variable 'use_operation_events' is set as 'true'.
Create partial operation confirmation Operations Partial confirmation done at operation level.
Create final operation confirmation Operations Final confirmation done at operation level. This activity will only be displayed if the variable 'use_operation_events' is set as 'true'.
Execute operation (Partial/Final) Operations This activity represents the time frame an operation took place. It contains Event_start and Event_end attributes. Basically, these fields are taken from the Confirmations (AFRU) table, where the actual execution times should be entered. This activity will be repeated as many times as confirmations are available in AFRU table. The name of the activity depends on the Final_indicator (AFRU."AUERU"). If the Final_indicator field classifies the confirmation record as a final confirmation, then the activity ni the model will be 'Execute operation (Final)', otherwise it will be named as 'Execute operation (Partial)'. This activity will only be displayed if the variable 'use_operation_events' is set as 'true'.
Execute all operations Operations This activity represents the time frame where all operations within a Production order took place. Basically, it looks (in AFRU table) for the first actual start execution date-time, which will be the Event_start, and the last actual finish execution date-time, which will be the Event_end, in all the operations of the same Production order. This activity will only be displayed if the variable 'use_operation_events' is set as 'false'. This activity summarizes all operations executions when the analyst does not want to have it broken down into each operation.
Change operation status to value Operations In the PP process, an operation can move across many statuses. Usually these statuses are related to the Production order status. This activity will only be displayed if the variable 'jcds_tracking_activated' is set as 'true' and the 'use_operation_events' is set as 'true'.
Change order description Production orders Changing the entered description of a production order.
Change total order quantity Production orders Change in the production order total target quantity.
Change order scheduling type Production orders Change in the type of scheduling set in the production order.
Change order basic finish date Production orders Change in the date the user estimates a production order will finish.
Change order basic start date Production orders Change in the date the user estimates a production order will start.
Change order basic start time Production orders Change in the time the user estimates a production order will start.
Change order basic finish time Production orders Change in the time the user estimates a production order will finish.
Change order total scrap quantity Production orders The scrap quantity entered in the Production order has increased/decreased.
Change order priority Production orders The priority entered in the Production order has increased/decreased.
Cancel production order confirmation Production orders Cancel a production order, that was previously confirmed.
Create partial production order confirmation Production orders Partial confirmation done at Production order level.
Create final production order confirmation Production orders Final confirmation done at Production order level.
Create production order Production orders Creation of a Production order at header level.
Execute production order (Partial/Final) Production orders This activity represents the time frame in which a Production order took place. It contains Event_start and Event_end. Basically, these fields are taken from the Confirmation (AFRU) table, where the actual execution times should be entered. If many confirmations exist, then many activities of execution will be generated, one for each confirmation record. The name of the activity depends on the Final_indicator (AFRU."AUERU"). If the Final_indicator field classifies the confirmation record as a final confirmation, then the activity ni the model will be 'Execute production order (Final)', otherwise it will be named as 'Execute production order (Partial)'.
Change production order status to Released Production orders The Release of a Production order. The release is a main step of the SAP ECC PP process. When the variable 'jcds_tracking_activated' is set to 'false', this activity is generated with a specific logic. Otherwise, when the variable is set to 'true' this activity will still be generated by JDCS related models.
Change production order status to value Production orders In the PP process, a Production order move across many statuses. This activity will track all the statuses for which the Production order went through. It will only be displayed if the variable 'jcds_tracking_activated' is set as 'true'.
Change storage location Production order items Change in the production order item total storage location.
Change indicator: order item not relevant for MRP Production order items MRP in SAP ECC PP means 'Material requirements planning'. When this field is flagged, it means the item is not relevant for planning requirements anymore. A new change in this field may affect the planned material requirements for the Production order.
Change stock type Production order items Change in what type of stock the production order item is.
Create production order item Production order items Creation of a Production order at item level.

Design details

Activity design

The app template follows 2 approaches for naming activities:

Approach 1: Activities that can be named based on transactional tables.

These activities have specific models where they were created and the name of the model derives from the activity name.

Example: Production_order_creation_events

Approach 2: Activities that can be named based on historical tables.

These activities have specific models and they are based on SAP ECC PP historical tables:

Relevant considerations for both approaches:

  1. To enable the creation of the models based on JCDS table, the variable 'jcds_tracking_activated' needs to be set to 'true' in advance.

  2. If the variable is set as 'true', JCDS table needs to be enabled in SAP. Otherwise all models related to JCDS will produce no records. Also, for tracking change log events, CDHDR and CDPOS need to be properly set. Detailed instructions can be found in the section Instructions for enabling History Tracking in SAP ECC Production Planning.

  3. Ìf neither of the aforementioned tables are activated in the Client, the transformations will still work properly.

Instructions for enabling History Tracking in SAP ECC Production Planning

These instructions are intended to help analyst to enable the SAP ECC PP historical tracking of:

Instructions:

  1. Run spro t-code and click on 'SAP Reference IMG' option.
  1. Follow the path shown below: 'Plant maintenance and Customer Service'> 'Maintenance and Service Processing'> 'Functions and Settings for Order types'
  1. Scroll down and click on the clock icon of the option 'Define Change Docs., Collective Purc. Req. Indicator, Operation No. Interval'
  1. Search the Plant for which the changes need to be enabled and select the following items for the required order types (Production Orders, Process Orders and Rework Orders):

These checks will enable JCDS (historical table of statuses) and CDPOS tables.

  1. Save the changes and exit the transaction.

  2. Go to the transaction aut01 and select the table needed to be tracked (e.g. AFKO table, GAMNG field) and check the 'Logging' option.

  1. Enable also the 'Logging' of the Data Element needed for that field.
  1. Repeat the previous two steps for all the specific fields needed.

For this app template, the specific fields which need to be enabled in SAP are the following:

Table Fields
AUFK KTEXT
AFKO GAMNG, TERKZ, GLTRP, GSTRP, GLUZP, GSUZP, GASMG, APRIO
AFPO PSMNG, PSAMG, LGORT, DNREL, INSMK
AFVC LTXA1
  1. Save the changes and exit the transaction.

Note regarding time zone conversions

In SAP ECC, there are specific date/time fields that are recorded in user’s time zone instead of server’s. These fields are being used for all activities related to execution events:

Specific logics in supporting models were created to convert these timestamps into server’s time zone to avoid discrepancies between timestamps of the activities (activities happening in an order that is impossible).

These logics adjust the following:

  1. Time zone difference (in minutes) between each user and the SAP server
  2. Summertime rule applied to the user (as this will affect the time zone difference calculated before)
  3. Summertime rule applied to the server (as this will also affect the time zone difference calculated before)

1. Time zone difference (in minutes) between each user and the SAP server

This logic works by calculating the UTC time for both, the user and server. After that, it brings the difference between both in minutes. Finally, this difference is applied to the corresponding SAP fields that are stored in the user’s timezone.

Example 1:

Consider the following scenario.
    1. User1 is in Chile (GMT-4) and creates the order at 8:30:00 AM CH
    2. The server is in Brazil (GMT-3), so the creation time is recorded as 9:30:00 AM BR
    3. User1 enters the start_time for the execution of an order at 09:00:00 AM CH
    4. The record is created without any changes as it is stored in user’s time zone (09:00:00 AM CH)

If the logic is not applied, then the activities would be order as follows:
    1. Execute production order (9:00 AM CH)
    2. Create production order (9:30 AM BR)
This cannot ever happen in a system as it is impossible to execute an order that was not created yet. 

The supporting model will adjust the records to the server’s timezone, adding or subtracting the corresponding difference (in this case, it is needed to add 1 hour to the Execute event):
    1. Create production order (9:30 AM BR)
    2. Execute production order (10:00 AM BR)

2 & 3. Summertime rules applied to the user and to the server

These two summertime rule logics are also applied to consider those cases where the original time zone was modified in summertime.

They work as follows:

First, convert the record in user’s time to server’s (see bullet 1). Then, adjust the record with the user summertime rule, if applicable. Finally, adjust the record with the server summertime rule, if applicable.

Example 2:

Consider the following scenario.
    1. User1 is in Chile (GMT-4) and summertime rule does not apply (then, still in GMT-4)
    2. The server is in Brazil (GMT-3) and summertime rule applies (then, GMT-2)
    3. User1 executes an operation at 8:30:00 AM chilean local time
    
The correct value for the execution time should be 10:30:00 AM, brazilian local time.

The conversion process will apply all 3 logics as follows:
    1. For time zone conversion: the logic adds 60’ (GMT-4 vs GMT-3)
    2. For summertime rule applied to the user, the logic subtracts 0’ (summertime rule is not active in Chile)
    3. For summertime rule applied to the server, the logic adds 60’ (GMT-3 vs GMT-2)

As a result, the total addition is 120’.

Known limitations

Troubleshooting